Customization: | Available |
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Certification: | CE |
Processing Speed: | 1-5 m/min |
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Inline Magnetron Sputtering Glass Mirror Manufacture Machine
"Sputtering" is a vacuum process used to deposit very thin films on substrates. The large area horizontal on-line sputtering system is designed to continuously coat the metallic or compound layers on glass sheets for the production of reflective glass. The machine is fully automatic controlled and glass is continuously moving and coating from one end of the machine to the other. The available film series are solar control reflective glass, Low-e glass and mirror for a wide variety of commercial and scientific purposes.
It is performed by applying a high voltage across a low-pressure gas (usually argon at about 5 millitorr) to create a "plasma," which consists of electrons and gas ions in a high-energy state. (This is sometimes called a "glow discharge" process because the plasma emits a colorful halo of light.) During sputtering, energized plasma ions strike a "target", composed of the desired coating material, and cause atoms from that target to be ejected with enough energy to travel to, and bond with, the substrate.
During sputtering, energized plasma ions strike a "target", composed of the desired coating material, and cause atoms from that target to be ejected with enough energy to travel to, and bond with the substrate.
The magnetron sputtering glass coating line equips the latest technology in China for DC cathode, Twin-Mag cathode and Circle Rotary cathode. The machine could be applied widely on the field of reflective glass, Low-E glass, home mirror, automobile rear mirror, solar reflector, solar absorb, ITO coating, etc. the machine features continuous operation, mass capacity, fully automatical and stabile in quality, it is the good solution to instead of traditional coating process.
Structure of the magnetron sputtering coating line |
The vacuum coating production line is usually connected by more than three vacuum chambers to form a continuous working vacuum coating machine.
Vertical magnetron sputtering coating line(Custom made) |
Hondson VAC uses advanced magnetron sputtering coating technology in Europe and America, combined with the actual situation, the development of innovation and introduction of high-grade aluminum mirror coating production line, allowing users to comprehensively improve the competitiveness of many in the variety, quality, efficiency, scale, high technology, and automation. The line is equipped with PLC and touch screen or industrial computer to achieve automatic control, to provide customers with high-quality low -cost products.
Horizontal Magnetron Sputtering Coating Production Line(Custom made) |
The company can provide design according to user requirements, provide a full set of equipment, responsible for the process, according to "turnkey" engineering services.
Samples photos of glass mirrors |
Accorinf to different technical requirements of each customers, we can design different types of magnetron sputtering cathodes for the machine. This is the coating system of the machine. You can load different raw material to the cathodes for different coatings.
Technical Spcifications |
Chamber type | Vertical and horizontal method of multi-chamber | |
Applied material | Glass and Wafer, other plastic, metal materials | |
Substrate size | Vertical type | According to the size of customer's glass sheet |
Horizontal type | According to the size of customer's glass sheet | |
Tact time | 120 sec or less (Static method) 90 sec or less (Dynamic method) | |
Coating source | Sputter source | Rotary cathode, Planar cathode |
Coating material | Metal material | Al, Ti, Cr, Cu, NiCr, Ni, Ag, other metal material |
Reactive material | TiO2, Nb2O5, SiO2, TIO, SiAlOx, MoOx, other nitride / oxide material | |
Power supply | DC, Pulse DC, MF | |
Thickness uniformity | ±10% or less (Static film) ±5% or less (Moving film) | |
Measuring instrument | Sheet resistance, optic (Transmittance, reflectance, color-difference meter), | |
plasma emission monitor, RGA | ||
Household appliances field | Decorative coating on household products and exterior of mobile devices | |
Energy field | Silver & aluminum mirror manufacturing industry |
Installation in the customer's factory |
Welcome the customers to visit our company to discuss the technical details of the magnetron sputtering coating line.
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