Vacuum Physical Vapor Deposition PVD Electro Coating Machine

• After-sales Service: Engineers Can Be Sent to The Worksite
• Warranty: 1 Year
• Type: Horizontal and Vertical
• Coating: Vacuum Coating
• Substrate: Aluminum
• Certification: CE
• Condition: New
• Max Vacuum Degree: 8X10-4 PA
• Dimension(L*W*H): Customized Size
• Key Selling Points: Automatic
• Basis Technology: Aluminum Evaporation
• Dimensions of Vacuum Chamber: Can Be Custom
• Voltage: Customers Local Voltage
• Fixture: Fixture Can Be Custom
• Machinery Test Report: Provided
• Equipment Name: PVD Electro Coating Machine
• Machine Type: PVD Vacuum Plating Machine
• Color: Chrome-Like
• Video Outgoing-Inspection: Provided
• Application: Plastic and Glass Metallizing
• Power: Multi Power
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: Hondson VAC
• Origin: Hunan, China
• HS Code: 8543300090
• Production Capacity: 50 Set/Sets Per Year

Product Description

Vacuum Physical Vapor Deposition PVD Electro Coating Machine

The term metallization generically means sublimation and condensation (deposition) onto a substrate of a thin metal film at a low pressure of about 10-4 mbar. Low pressure (vacuum) enables the metal molecules to move from the source of evaporation to the surface to be coated avoiding contact with air and other gas particles.

Sublimation and deposition of aluminum onto a product is the most used method of industrial metallization.

Thermal evaporation

Hondson VAC uses base and top coats that are automotive quality coatings. The second surface vacuum metalizing process involves depositing the evaporated metal on a clear substrate (glass or clear plastic) and back coating the metal with an opaque paint. This process has been used to decorate automotive emblems for exterior applications.

Machine photos

 

 

Drawing of the machine

 

Vacuum Metalizing can be applied to: Plastics, Metals, Glass, Urethanes, Fiberglass, Ceramic, SLA's, Paper products and many other materials .Products such as: Headlamp and Tail Lamp Reflectors, Automotive and Motorcycle trim, Hardware, Lamp Reflectors, Advertising Display Items, Emblems, Trophies, Packaging films, Toys, Fishing Lures and novelty items are some of the many products that are Vacuum Metalized.

Process of the vacuum metallizing

 

In order to obtain good and strong coatings, pretreatment for the plastic substrates is necessary. We will apply the base varnish as a base before vacuum metallization.

UV painting is an alternative way to apply the base and you will get the best quality of coatings in this way. Aluminum coatings which is made by vacuum metallizing is not strong enough so we have to apply the protective topcoat. Then it will be the topcoat to contact the air and keep the vacuum metallized film inside, remain nice and long time.

Production flow for the plastic substrates by UV painting line

 

Base coating: For most decorative and reflective applications it is necessary to apply a specially formulated primer or basecoat to promote adhesion and to provide a smooth surface, assuring a high quality surface for the metalizing or finish paint steps.
Then vacuum metalizing itself
Top coating: only when it requires, topcoat is applied to enhance, moisture, abrasion, and chemical resistance.

Technical specifications

 

Mode	EV-1000	EV-1200	EV-1600	EV-1800
Dimension	D1000*H1100mm	D1200*H1400mm	D1600*H2000m	D1800*H2000m
Main Applications	Plastic or glass metallizing, decorative coatings
Coating System	Evaporation Coating System with high power transformer
Vacuum chamber structure	Vertical chamber front opening door, one or two doors, as well as two chambers optional
Pumping system	Diffusion pump(Molecular pump) +Roots pump +Mechanical pump (5.0*10-4Pa)
Workpiece Carousel	Public rotation Frequency control: 0-20RPM
Vacuum degree measuring	Digital display composite vacuum gauge: from atmosphere to 8.0*10-4Pa
Control mode	Manual/Automatic work mode by PLC touched screen
Remark	All the specifications can be customized according to your requests.

 

Vacuum metallizing coating is an economic method to apply the high quality reflective metallic finishing on plastic substrates. This machine is very fast cycle. You may apply this thermal evaporation coating for different industries.

Some of the products only need the silver/chroming effect. But some of them need to be colorful. Then the customers will need other machines to apply the colors.

Company Information

 

 

 

As a manufacturer of PVD coating systems, Hondson VAC responds to your wishes and supply you with a tailor-made system that meets your needs. To improve profitability, we build on our proven cylindrical standard recipients, but any other type of vacuum chamber is also possible. Contact us!