| Customization: | Available |
|---|---|
| After-sales Service: | Engineers Can Be Sent to The Worksite |
| Warranty: | 1 Year |
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Titanium Nitride PVD Vacuum Magnetron Sputtering Coating Machine
PVD Coating Applications
· Cutting Tools
· Drills
· Taps
· Endmills
· Milling Cutters
· Broaches
· Countersinks
· Reamers
· Router Bits
· Circular Saw Blades
· Gear Cutting Tools
• Hobs • Shaper Cutters
· Carbide Inserts
· Screw Machine Tools
· Circle Form Tools
· Forming Tools
· Punches
· Dies
· Fine Blanking Tools
· Extrusion Dies
· Forging Tools
· Stamping Tools
· Wire Draw Dies
· Component Wear Parts
· Fuel Injection Systems
· High Performance Bearings
· Pump and Compressor Parts
· Moulding Tools
· Plastic Forming Tools
• Injection • Compression • Extrusion
· Die Cast Moulds
· Ceramic Powder Compacting
· Medical Devices
· Dental Tools
· Surgical Tools
· Prosthesis
The position of sputtering cathodes can be placed in the central, at one side of the wall of vacuum chamber, or even at the door. The cathodes are easy to be removed. You can replace the material easy and fast.
The working temperature of the magnetron sputtering coating process is up to 500 Celsius, in order to heating up the vacuum chamber evenly and keep the temperature uniform, the heaters are made in long and curved type, and they will be distributed on the wall of vacuum chamber.
Magnetron sputtering is a technology which With a wide range of coating materials and thicknesses, magnetron sputtering technology can be customized to applications and the coatings can be optimized for various characteristics, such as decorative, optical, electrical, and mechanical properties.
Magnetron sputtering is one of PVD technique, where ionized particle bombard target surface, when energy is high enough, the target atom will be sputtered out.
| Technical Spcifications |
| Model Number | SP-500 | SP-700 | SP-1000 |
| Dimension of vacuum chamber (diameter*height) |
500X600 | 700X800 | 1000X1100 |
| Material of vacuum chamber | SUS304 or SUS316L | ||
| Quantity of sputtering cathodes | ≥1 sets, DC or MF(medium frequency), or rectangle sputtering cathodes, according to different coatings | ||
| Pumping system | Turbo molecular pumps or diffusion pump+mechanical pump | ||
| Gas distribution System with Mass Flow Controllers | ≥3 sets | ||
| Ultimate Vacuum | 5.0*10-4 Pa | ||
| Working temperature | Room temperature to 500 Celsius | ||
| Working mode | Automatic or Manual mode, by 10.4 or 15 inches PLC touches screen | ||
| Optional instruments |
1. Leakage detector |
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PS: All the specifications can be customized according to your requests.
| The common applications |
The common coatings deposited are Titanium Nitride (TiN), Titanium CarboNitride (TiCN), Chromium Nitride (CrN) and Aluminium Titanium Nitride (AlTiN), etc.
Magnetron sputtering is one of the most functional technique in PVD area. There are DC magnetron sputtering and MF(medium frequency)magnetron sputtering. DC sputtering is usually used for direct sputtering, during this process, there will only involves the argon gas to improve the ionization of metal target(we call the raw material as a "target').
Magnetron sputtering is also involved in technical coatings for tools, molds, and punches. The ions made by sputtering is fine. It can be made upon the coating layers made by cathodic arc deposition technique.
The spare parts for this kind of machine includes:
1. Pirani Gauge
2.Ionization Gauge
3. Vacuum Pump Oil
4. Diffusion Pump Oil(You do not need this for the system with molecular pumps)
5. Diffusion pump resistance wire(You do not need this for the system with molecular pumps)
6. Magnetic exchange valve
7. Electromagnetic shutoff valve
8. Mass flow controller
9. Arc Generating Units
10. Arc Power Supply
11. Complete set of O-rings for all ports
12. Insulating Sets
13. Vacuum Grease
1. The inner packing is protective plastic film to protect the PVD machine from moisture and rain.
2. The out packing is plywood plate with steel to keep the PVD machine in good condition during the long distance transportation.
After the customer tested the PVD coating machine and make sure the machine is no problem, we will take the machine apart. The solid packing can make sure you will receive a machine without any destroy.
Inquiry Guide:
The PVD coating machine can be used for different materials and industries. In order to recommend you the appropriate machine, we need your help on telling us:
What is the material of your product?
What is you maximum part size?
What is the size of your parts most in common?
What is the desired quantity of parts to be coated daily?
What are your desired coatings or coating colors?
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