| Customization: | Available |
|---|---|
| After-sales Service: | Engineers Can Be Sent to The Worksite |
| Warranty: | 1 Year |
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Continuous Vacuum Sputtering Coating Machine For Glass Aluminum Mirror
Video of the machine on Youtube: https://youtu.be/_UtmFDx24Bk
[We provide technical consulting service and modification solution for old machines]
Structure: the use of high efficiency horizontal continuous magnetron coating line, with the front and rear rough pumping chamber, and after the transition chamber, before and after the fine pumping chamber, a buffer chamber, color plating room.
Target design: cylindricalcathode target and plane cathode target.
Power allocation: power supply with high power RF magnetron sputtering
Drive system: roller drive, frequency adjustable, induction type room door opening system.
Vacuum system: diffusion pump (pump) + roots pump mechanical pump
Optional: cryogenic pump
Can be coated glass, size can be customized
The production line is used the advanced valves among these chambers, it can achieve effective partition, stable process gas.
The production line is designed with uniform inlet and air inlet, and the air flow is evenly and gently;
Electrical control: production line using PLC full process control, rapid production of the beat, with industrial computer display system.
Man machine dialogue: the control system can realize the human and the machine dialogue, in time for the production process necessary intervention. The operation process of the warning and fault display, fault display can prompt the operator to correct operation and troubleshooting.
Other technical parameters:
Limit vacuum: 3 x 10-2Pa
Water flow rate is greater than or equal to 0.2Mpa 3m3/h; the water temperature is less than 25C; air pressure: 0.4-0.8Mpa.
Structure of the magnetron sputtering coating line:
The vacuum coating production line is usually connected by more than three vacuum chambers to form a continuous working vacuum coating machine.
The vacuum coating line is mainly used for film coating on flat glass, acrylic, PC, PET substrates, various metal films, dielectric films, dielectric metal composite films, transparent conductive films and other film applications.
The industries involved in the vacuum coating line include the surface coating of plastic panels and display screens in mobile phones, electronics, home appliances and other industries.
The vacuum coating production line adopts molecular pump or diffusion pump to form advanced design with atmosphere isolation. The equipment uses turbo floating molecular pump to obtain high efficiency isolation, stable pumping speed and uniform gas distribution. In the case of pumping with a diffusion pump, the vacuum pumping rate is high and the equipment production cost is lower.
Vertical magnetron sputtering coating line:
Horizontal magnetron sputtering coating line:
Magnetron sputtering cathodes:
Accorinf to different technical requirements of each customers, we can design different types of magnetron sputtering cathodes for the machine. This is the coating system of the machine. You can load different raw material to the cathodes for different coatings.
Technical Spcifications:
| Model Number | SP-8000 |
| Dimension of vacuum chamber (diameter*height) |
Continuous line |
| Material of vacuum chamber | Carbon steel, SUS304 or SUS316L |
| Quantity of sputtering cathodes | ≥1 sets, DC or MF(medium frequency), or rectangle sputtering cathodes |
| Pumping system | Turbo molecular pumps or diffusion pump+mechanical pump |
| Pumping Time | From atmosphere to 5.0*10-2Pa less than 8 minutes |
| Gas distribution System with Mass Flow Controllers | ≥2 sets |
| Ultimate Vacuum | 5.0*10-4 Pa |
| Working temperature | Room temperature |
| Working mode | Automatic, by full touched PLC touches screen |
| Total Power | 600kW-1500kW |
| These units you can custom made | 1. Size of vacuum chamber 2. Quantity of sputtering cathodes 3. Configurations of pumps, molecular pump or diffusion pump 4. Gas distribution system |
| Optional instruments | 1. Coatings thickness monitor 2. Leakage detector 3. Polycold system |
The common applications:
You may find the applications according to the above codes:
|
a |
Electronic components conductive coatings |
| b | ITO conductive glass |
| c | Optical lens |
| d | Automotive industry |
| e | Glass industry |
| f | Roll to roll reflective thin films |
| g | Decorative colors on metal susbtrates |
| h | Molds and drills |
| i | Hard coatings |
| j | Solar industry |
Customers visiting:
Welcome the customers to visit our company to discuss the technical details of the magnetron sputtering coating line.
Some of the customers also can take a visit to our customer's factory nearby, and they can see the running machine.
PROFESSIONAL FOCUSED ON PVD COATING MACHINES
HONDSON VAC is established in July 2008 , owns more than 2000 square meters factory. All machines passed the European Union CE authentication and are certified to ISO 9001. Products are sold to Australia, Europe, South east Asia, Africa etc, more than 30 countries and areas, and supply customize made PVD vacuum coating machines.
1 year warranty for machine. English technical to door service.
English manual for machine using and maintenance.
We offer free training in our factory, welcome to visit and learn more about our machines. We can also send engineers for installation and training in your factory.
Free accessories: Software ,manual, USB control.
We guarantee the quality of the main parts within 12 months. If the main parts go wrong without mis-operation within one year, we will freely provide them or maintain them for you. After one year, if you need to change parts, we will kindly provide you with the best price or maintain it in your site. Whenever you have technical question in using it, we will freely do our best to support you.
| Queations | Answers |
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Question 1: I know no thing about the machine. How will you provide the technical support? Answer: |
1. You many come to our factory to see how the PVD coating made is made in our workshop. 2. You may make a visit to one of our client's factory to see the running machine. 3. After you order the machine, when the new PVD coating machine is ready, you may send 2-3 smart workers to come to our factory to learn how to operate the machine. 4. When the machine arrives your factory, we will send the experts to your factory to help for installation. 5. Our engineers will provide operation training on the PVD coating machine. It may take about 20-30 days. 6. Maintenance tips about the PVD coating machine will be given. 7. Also, we provide consulting service for creating the proper facilities for running the machine. |
| Question 2: What is price of the machine? |
The machine is custom made. If you have any drawing or any information on specification of the machine, please send to us for quote. If you are totally new in this area, please tell us the max. dimension of your products, its application, and your desired daily capacity. We will provide our professional suggestions and work out an appropriate design for your project. |
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Question 3: What kind of pre-treatment I need to do before the vacuum PVD process? |
In vacuum area, the products(we call it"substrate") have to be clean, dry and smooth. Please contact us for more details, clink here to send a inquiry. |
| Question 4: What pretreament we should make for glass or ceramic substrates? | You will need to do ultrasonic washing and dry to remove the grease or dirty on the surface. Then PVD coating for reflective or decorative coatings. |
| Question 5: What should I do if the machine had some problems | Please contact us immediately. We will response within 24 hours. We will guide you how to deal with it. If necessary we will send our engineers to your workshop. |
Dear visitors :-) Good day.
When you are going to send us a inquiry, in order to design the most appropriate PVD vacuum coating machine for your project, please mention the following information in your letter:
1. What is your product, its material and application
2. What is the possible max. dimension of your product
3. What is your desired productivity per 8 hours/shift.
Here is our company contact information:
You may also leave us a message at the bottom of this page. Thanks for your attention!
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