| Customization: | Available |
|---|---|
| After-sales Service: | Engineers Can Be Sent to The Worksite |
| Warranty: | 1 Year |
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Stainless Steel Sheet Gold PVD Plating Vacuum Coating Machine
Physical Vapor Deposition, PVD is a process to produce a metal vapor that can be deposited on electrically conductive materials as a thin highly adhered pure metal or alloy coating. The process is carried out in a vacuum chamber at high vacuum (10-6torr) using a cathodic arc source. Single or multi-layer coatings can be applied during the same process cycle. Additionally the metal vapor can be reacted with various gases to deposit Oxides, Nitrides, Carbides or Carbonitrides.
About the process:
1. Stainless Steel plates to be treated are placed on supports in an air-tight container, which may hold several hundred parts at a time.
2. The air is pumped out of the container, creating a vacuum equivalent to one billionth of normal atmospheric pressure, in other words close to the pressure that exists in space.
3. A gas, in this case argon, is introduced into the container and then transformed into particles smaller than an atom. There particles are sprayed on to the surface to heat up.
4. The jet of particles and the heat it generates clean the surface of the plates very thoroughly.
5. The jet of particles is then turned on a quantity of titanium, which is an extremely resistant metal. The jet vaporises the metal and the atoms of titanium that are produced are deposited on the objects, where they react with the atoms on the surface if the objects and create layer of TiN, TiC and TiNC. Being extremely dense and compact, Those layers of TiN, TiC and TiNC are also highly resistant to wear and tear.
6. The layers cover with a layer of to enhance its brilliance and provide additional protection against corrosion and tarnishing.
Strength of PVD Coating
Available PVD Color
1. Gold - TiN(Titanium nitride)
2. Black - TiC(Titanium carbide)
3. Bronze - TiCN (Titanium carbon nitride)
Technical Specifications
| Model Number | ARC-1000 | ARC-1200 | ARC-1400 | ARC-1800 | ARC-2000 |
| Dimension of vacuum chamber(diameter*height) | 1000*1100 | 1200*1400 | 1400*1600 | 1800*2000 | 2000*2200 |
| Material of vacuum chamber | SUS304 or SUS316L with cooling jacket | ||||
| Quantity of arc sources | 8-12 sets | 10-14 sets | 12-16 sets | 14-24 sets | 18-36 sets |
| Pumping system | molecular pump or diffusion pump+mechanical pump | molecular pump or diffusion pump+mechanical pumps, booster pump | |||
| Pumping Time | From atmosphere to 5.0*10-2Pa less than 8 minutes | ||||
| Bias Power Supply | 20kW | 30kW | 40kW | 60kW | 60kW |
| Gas distribution System with Mass Flow Controllers | ≥2 sets | ||||
| Vacuum Limit | 5.0*10-4 Pa | ||||
| Working temperature | 100-250 centigrades | ||||
| Working mode | Automatic or Manual mode, by 10.4 inches PLC touches screen | ||||
| Total Power | 70-180kW | 70-180kW | 70-180kW | 120-300kW | 120-300kW |
| These units you can custom made | 1. Size of vacuum chamber 2. Quantity of arc sources 3. Configurations of pumps 4. Gas distribution system |
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PS: All the specifications can be customized according to your requests.
Example of PVD coating application
| Quality is our Culture |
1.Professional &advanced PVD vacuum coating machine manufacturer with 10 years working experience.
2.Turnkey vacuum system projects solutions
3.OEM,ODM is welcome.
4.Professional engineers available to go abroad for the installation and training.
5.CE/ISO9001 Certification.
6.Fully capable for vacuum deposition on all kinds of material
7.Professional sale and PVD coating system design teams for personal tailor service
8.Complete quality control and management system
9.Up to 15 months years warranty
10. One-stop-shop service with PVD machines
| Why choose us? |
Green Technology
1 Hondson VAC's earth-friendly PVD coating unit will allow manufacturing companies or coating service providers to reduce the wastes during production and keep up with the rising awareness of corporate social responsibilities in their communities.
R&D Capability
2 Our strong R&D and engineering team and partnership with professional research institutions allows Hondson VAC advance in PVD coating technology. For more than 10 years, we've delivered customized, cutting-edge PVD coating equipment that caters to your specific needs.
When you use Hondson VAC for your PVD coating needs, you receive:
Customized Equipment
All of our coating equipment is built and customized for a particular client instead of relying upon mass-production assembly lines.
Cutting-Edge Products
Our strong R&D team and partnership with professional research institutions give Hondson VAC access to new advances in PVD coating technology.
Quality Tech Support
Our software allows us to remotely diagnose any technical or operating problems encountered by you and then quickly solve those problems.
Reliable Hardware and Processing Software
For more than 10 years, we've devoted ourselves to refining the construction of quality hardware components and processing software with effective system integration.
User-Friendly Equipments
Our PVD coating equipment is easy to operate with a high-level of automation and one-touch panels.
Great Prices
We keep production costs down by increasing automation and partnering with other business alliances.
| Our Services |
1. Free consultation service before, during, and after sales;
2. Free project planning and design services;
3. Free debugging of equipment until everything is functional;
4. Free long distance shipping management from seller's factory to named place by buyer;
5. Free maintenance and operating training personally;
6. Provide 1 year complete warranty and life-time maintenance service;
7. Vacuum coating service needs introduce for our clients
| After-sales service |
We guarantee the quality of the main parts within 12 months. If the main parts go wrong without mis-operation within one year, we will freely provide them or maintain them for you. After one year, if you need to change parts, we will kindly provide you with the best price or maintain it in your site. Whenever you have technical question in using it, we will freely do our best to support you.
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Guarantee of quality |
The Manufacturer shall guarantee the goods are made of Manufacturer's best materials, with first class workmanship, brand new, unused and correspond in all respects with the quality, specification and performance as stipulated in this Contract. Quality guarantee period is within 12 months from B/L date. The Manufacturer would repair the contracted machines free of charge during the quality guarantee period. If the break-down can be due to the improper use or other reasons by the Buyer, the Manufacturer will collect repair parts cost.
The seller would dispatch his engineers to instruct the installation and debugging. Cost would be bear on buyer's side(round way flight tickets, accommodation fees in buyer country). The buyer should provide his site assistance for the installation and debugging.
1. Outside package: Standard marine export plywood case.
2. Inner package: Stretchy film and plastic film for humidity.
3. We can package according to your requests.
After the customer tested the machine and make sure the machine is no problem, we will take the machine apart. When the machine is shipped, it is in un-assemble condition. The packing is made up of steel, polywood sheet and thin fim, as well as pallet. The solid packing can make sure you will receive a machine without any destroy.
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