Tin Crn Ticn Tialn Multi Arc PVD Vacuum Deposition Coating Machine

• After-sales Service: Engineers Can Be Sent to The Worksite
• Warranty: 1 Year
• Type: Coating Production Line
• Coating: Vacuum Coating
• Substrate: Steel
• Certification: CE
• Condition: New
• Dimension(L*W*H): Customized Size
• Key Selling Points: Long Service Life
• Dimensions of Vacuum Chamber: Can Be Designed Following Customer′s Requirements
• Voltage: Customers Local Voltage
• Machinery Test Report: Provided
• Coating Method: Coatings for Metal, Glass, Ceramic, etc
• Equipment Name: Multi Arc PVD Vacuum Deposition Coating Machine
• Machine Type: PVD Coating Machine - Arc Deposition
• Color: Golden, Silver, Blue, Black
• Video Outgoing-Inspection: Provided
• Cathodic Arc Target: Diameter 100X40(mm) and It Also Can Be Customized.
• Power: Multi Power
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: Hondson VAC
• Origin: Hunan, China
• HS Code: 8543300090
• Production Capacity: 50 Set/Sets Per Year

Product Description

Product Description

TiN CrN TiCN TiAlN multi arc PVD vacuum deposition coating machine

1. Tools(end mill, drills, etc) & tungsten carbide
2. Hardwares
3. Molds

Coatings	Hardness	Coefficient of friction	Max. Temp.
TiN	2,300	0.4	600
AlCrN	3,200	0.35	1,100
TiAlN + AlCrN-based	3,300	0.35 - 0.40	>1,100

TiCN	3,000	0.4	400
CrN + a-C:H:W	1,000 / 1,500	0.1 - 0.2	300
WC/C (a-C:H:W)	1,500 / 1,000	0.1 - 0.2	300
CrN	1,750	0.5	700

CrN + a-C:H	> 2,000	0.1 - 0.2	350
TiAlN	3,300	0.30 - 0.35	900
TiAlN + WC/C (a-C:H:W)	3,000>	0.15 - 0.20	800
AlCr-based	3,000	0.25	1,100

TiAlN	3,400	0.30 - 0.35	900
AlTiN	3,30h0	0.4	900
TiCrN	2,100	0.5	700

This is a new arc ion plating system specially designed for tool coating. The vacuum PVD chamber is a vertical barrel with a front door.
Vacuum Chamber:
Chamber cover can be disassemble and has a workpiece jig on it. There is a front door on chamber for loading and unloading of workpieces. There is one observation port on the door.
The chamber body and front door are whole water jacket structured and made of stainless steel.
There is a square-shaped flange hole for connection with vacuum system. On barrel bottom,
there are several flanges: one for installation of heater, two for gas supply and one for thermocouple.
Inside the barrel, there is a stainless neck bush to keep chamber clean. It is easily disassemble and convenient for regular clean.
The chamber is placed on a rectangle chassis which has gas supply system, side water cooling system, cables of system control and power supply. The chassis is made of carbon steel and painted with anti-corrosive paint.

- Arc deposition: This is a high temperature PVD process. It works with gases and you can apply both of decorative and functional coatings on the materials which can bear high temperature, such as: ceramic, glass, metals.
Involved industries: Glass & ceramic decorative parts, cutting tools, molds, punches, etc
Cycle time: From 20 min to hours, according to the processes
Main Coatings: TiN, CrN, TiAlN, AlTiN, TICN and other metal coatings

- Magnetron sputtering: Room temperature PVD process. It works with gases. Generally used for mirror making, reflective glass making, solar collection tubes, ITO glass, food grade plastic tablewares, plastic decorations, toys
Cycle time: From 15 min to 35 min, according to the processes
Main Coatings: Cr, TiN, TiO, ITO coatings and other metal coatings
- Thermal evaporation: Fast & economic metallizing process. Room temperature. Generally used for low quality mirror making, plastic decorations, Christmas balls metallization, other plastic metallzing.
Cycle time: From 9 min to 20 min, according to the materials of susbstrates
Main Coatings: Mainly aluminum

What materials can be coated?
PVD can be applied directly to stainless steel. The most common applications are chrome plated zinc, brass, steel, aluminum and ABS plastic.
What surface finish do we require?
The PVD coating follows the contours of the surface, so if you coat a polished surfaces you will have a polished PVD finish or if you coat satin, matte or brushed surfaces you will get PVD satin. matte or brushed finish. PVD does not level or fill like traditional electroplating, so surface imperfections that are visible prior to PVD coating are still visible after coating - and in many cases magnified.

What is the thickness of the PVD coating?
Depending on the application (Functional or Decorative) the thickness range is 0.30 to 1.0 micron for Decorative and 2.0 - 5.0 microns for Functional.
How hard is the coating?
Again, depending on the application, this can range from 2000 to 3500 HV or approximately 70-80 HRc.

What is the Coefficient of Friction?
The average is 0.15.

What is the corrosion resistance?
The industry standard for chrome-plated brass is 1000 hours neutral salt fog or 100 to 150 hours CASS.
What colors are available?
The range of colors includes Brass tones, Gold Tones, Black to Gray, Silver, Copper, Rainbows & Bronze Tones. We also pioneered PVD antique finishes like Oil Rubbed Bronze.
 

This is what you need for running the machine:

For running the 1000X1100mm size PVD coating machine for tools application:
Cooling water, compressed air, electricity
Cooling water: Temperature ranges 15-28 centigrade, chiller volume: 5P-10P
It is used for cooling down the chamber(the chamber is made of SUS304 with cooling jacket), the diffusion pump, the arc sources
The volume (Flow volume) is 1.5 ton per hour
Air Compressor: The tank volume: 0.35-0.5/cubic meters
Electricity(3 phases 380V, 50Hz): No less than 80kVA
For pre-treatment on the metal parts:
1. Ultrasonic washing machine
2. Pure water machine, 1 ton/hour
3. The surface of the substrates(the products) should be clean, dry, so you will need an oven
4. Space for the machine: 5x4x3(LWH) meters, at least
5. Operator: 2
For the process:
1. Raw materials: Titanium, TiAl, AlTi, Chrome, etc
2. Gases: Argon & nitrogen(necessary)
Acetylene, oxygen(it depends on the specified process)
3. All the tanks for the gases need pressure reducing valves and gas pipes, connectors
4. Pump oil & consumables(This will be mentioned in spare parts list)
 

 

 

 

Packing & Delivery