| After-sales Service: | Engineers Can Be Sent to The Worksite |
|---|---|
| Warranty: | 1 Year |
| Type: | Coating Production Line |
| Coating: | Vacuum Coating |
| Substrate: | Glass |
| Certification: | CE |
| Customization: |
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Audited Supplier Glass Tubes Vacuum Coating Machine For Solar Heater
1. In the production processing, inside the chamber we need the following gases :Argon, oxygen,If we use the 1100x2300 chamber and if we produce 1500 pcs of 3 target tubes per day, How many m3/day will we consume of each gas?
Argon and N2 (99.9%) is 20 days per recharge. They are in long bottles. The consumption is 120 cubic centimeter per minute. This is the biggest gas consumption. Please image that the chamber is in vacuum states, so how many the gases need? Just for chemical actions.
2. The machine will consumes an average of 40 KWh of electricity on every chamber.
That seems to me a lot of electricity. Which parts of the machine are consuming that much electricity?
The pumping system are as following:
ZJP-600 Roots Pump 7.5KW
KT -600 Diffusion pump 9 Kw
H-150 Plunger Pump 15KW
2X30 Maintain Pump 3KW
Magnetron Source Power (2 units) 30 KW*2
3. Questions on the chambers :
a) We are interested in the 1100x2300 chamber? What is the price?
There are two kinds of base material for the chamber, carbon steel and stainless steel.
The quality of stainless steel will be much better than the carbon steel chamber.
b) The carbon steel chamber is much cheaper. What is the disadvantage of the carbon steel chamber?
1. The vent rate is high, which will influence the vacuum degrees and make the coating quality un-stable.
2. It is easy to be rusty if you keep it without working for 10-15 days.
3. The lifetime of the machine, generally, it will be about 3-4 years.
c) The stainless steel chambers are much more expensive. What are the advantages of the stainless steel chamber?
1. The vent rate is small.
2. The lifetime of the machine, generally, it will be more than 10 years.
3. Stable process and good coating quality,
4. No rusty
4. Your write the automatic coating line has to operate continuously.
a) If the machine stops, how much time will it take to start it again? (How long do we need to pump).
The continuously automatic coating line will be take about 1 hours for starting(there are 7 chambers which should be degassing)
b) What is the energy consumption to start up the automatic line?
Electrical requirements for the automatic line
Three phase AC380V±10% 50HZ
Five wires 3AC,N,PE
Power consumption: 300KW
Stand by: 150KW
5. The automatic line makes also the rounding, stretching and rotary sealing of the solar tube, or this job has to be done always by special machines?
The automatic line is just for coating the heating collecting layer.
Rounding, stretching and rotary sealing of the solar tube should be done by the auxiliary machines.
DC magnetron sputtering coating machine is usually used for direct sputtering coating for different substrates, such as kinds of plastic, glass, metal, ceramic, etc.
We have dedicated more than 10 years to manufacturing and designing magnetrons that can be rectangular, cylindrical, circular, and of various sizes. They have developed a plethora of targets that can be directly cooled or bonded, and can be manufactured in such a way that can fit most magnetron sizes.
Magnetic fields can essentially define the behaviour and the properties of the ion charged particles that are used for sputtering. The development and commercialisation of software that can enable the distinct modelling of magnetron sputtering is bound to enhance its productivity, applicability, and reproducibility.
| Technical Spcifications |
| Model Number | SP-1000 | SP-1200 | SP-1400 | SP-1800 |
| Dimension of vacuum chamber | 1000*1100 | 1200*1400 | 1400*1600 | 1800*2000 |
| (diameter*height) | ||||
| Material of vacuum chamber | Carbon steel, SUS304 or SUS316L | |||
| Quantity of sputtering cathodes | ≥1 sets, DC sputtering system, cylindrical or rectangle sputtering cathodes | |||
| Pumping system | Turbo molecular pumps or diffusion pump+mechanical pump | |||
| Pumping Time | From atmosphere to 5.0*10-2Pa less than 8 minutes | |||
| Gas distribution System with Mass Flow Controllers | ≥2 sets | |||
| Ultimate Vacuum | 5.0*10-4 Pa | |||
| Working temperature | Room temperature | |||
| Working mode | Automatic or Manual mode, by 10.4(or 15) inches PLC touches screen | |||
| Total Power | 40-100kW | 70-1000kW | ||
| These units you can custom made | 1. Size of vacuum chamber | |||
| 2. Quantity of sputtering cathodes | ||||
| 3. Configurations of pumps | ||||
| 4. Gas distribution system | ||||
| Optional instruments | 1. Coatings thickness monitor | |||
| 2. Leakage detector | ||||
| 3. Arc ion deposition system(not for continuous model) | ||||
| 4. Evaporation system(not for continuous model) | ||||
PS: All the specifications can be customized according to your requests.
1. The inner packing is protective plastic film to protect the PVD machine from moisture and rain.
2. The out packing is plywood plate with steel to keep the PVD machine in good condition during the long distance transportation.
After the customer tested the PVD coating machine and make sure the machine is no problem, we will take the machine apart. The solid packing can make sure you will receive a machine without any destroy.
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